Solution
Our core product is a modular, multistage, cooled centrifugal air compressor.
It is the most efficient air compressor on the market.
System power ratings range from 20kW to 300kW.
The design includes patented interstage cooling - recovering as much heat as possible from the compression process.
Oil free bearings have been selected to allow the system to be used in oil-free applications throughout industry.
Efficiency
Energy use makes up more than 80% of through life cost of compressor systems. Our customers are currently under extreme cost pressure due to high energy prices.
We reduce the amount of energy used by combining the most efficient heat removal process possible with multistage centrifugal compressors.
For most installations, we achieve a 30% reduction in energy costs.
Reliability
Reliability is crucial.
Air compressors form the backbone of our customers' production lines and down time is not an option.
We have designed out the most common faults with typical compressor installations and all of the main components have been selected and designed with reliability in mind.
Advantages
Lower costs and higher reliability.
What more can we say? Well... We also understand that supply of components, spares, installation and maintenance support are just as important to our customers as a cost effective production line.
We work with customers' preferred local installation and maintenance providers to ensure that they are fully supported.
Food & Beverage
Fabrication & Profiling
Packaging & Glass
Modified atmosphere packaging, cutting, peeling, sorting, mixing and filling applications
Packaging & Glass
Fabrication & Profiling
Packaging & Glass
Glass bottle blowing, blow molding and blister packaging for food and pharmaceutical applications
Fabrication & Profiling
Fabrication & Profiling
Fabrication & Profiling
Plasma cutting, laser profiling and laser welding applications - best suited to steel, stainless steel and aluminium
Reduce Energy Costs
Reduce Energy Costs
Reduce Energy Costs
Our customers are under substantial pressure from rising and unpredictable energy costs. We can help, by reducing energy consumption by typically 30% compared to most modern installations.
We reduce energy use by cooling gas efficiently as it is compressed and by avoiding through life losses
Improve Reliability
Reduce Energy Costs
Reduce Energy Costs
RCL designed compressors form a critical part of customers' production lines.
We have removed the possibility of issues from transmission, lubricants, surface wear and air seal leaks by removing these components from the design.
Oil free compressed air
Oil free compressed air
Oil free compressed air
Our compressor systems have been designed to efficiently remove heat from the process gas during compression. This avoids the compression of hot gas, which reduces energy input required.
The largest benefits of RCL's system can be found when compared to old compressor installations, in areas which are operating continuously for long periods of time.
Nitrogen
Oil free compressed air
Oil free compressed air
On site Nitrogen generation presents a significant opportunity for cost saving to our customers, compared to deliveries of Nitrogen gas & on-site generation using more traditional oil free compressed air systems.
In particular, savings can be made where our customers also require oil free compressed air for their production lines, and where customers have continuous operations.